Software for Inspection Planning & Quality Inspection

• Incoming Goods, SPC & final inspection
  Standard-compliant sampling plans and inspection scope dynamization, for example according to:
  • ISO 2859-1, ISO 2859-3, ISO 3951-1 normal / reduced / intensified
  • fixed n/c, interval inspection, inspection on demand, lot-related
  • Nest inspection, on a percentage basis, SPC nest inspection (use as SPC software)
  • free definition incl. skip lot
• Create inspection plans easily
  Simplified creation of inspection plans thanks to:
  • Knowledge base
  • Characteristics templates
  • Familiy inspection plans
  • QDAS inspection plan import
  With simulation of inspection orders for controlling completeness and suitability
• Integrated CAD inspection planning
  Automated stamping of drawing characteristics with import of inspection characteristics and specifications from CAD drawings (e.g. DXF, DWG, IGES) via CAD inspection planning and integrated CAD viewer
• Standard-compliant, flexible & individual
  • DIN fitting and individual fitting tables
  • Freely definable inspection strategy for customer- and supplier-specific inspection plans
  • Text modules for standardized formulations and error descriptions
  • Inclusion of graphics, photos, texts, tables, videos as well as many more data formats
  • Calculation formulas for combined calculated characteristics
  • Freely selectable intervention limits and calculation dates
  • Characteristic-specific inspection scope dynamics
• Traceability
  • Seamless version management of inspection plans with change index and history
  • Nest, mold and sample management
  • Batch planning
• Control Plan Software
  Creation of IATF 16949 compliant control plans with synchronization of inspection plan and control plan
• LIMS (Laboratory Information Management System)
  Utilization as LIMS software for sample management and analysis

Quality Inspection

• Order control and data import
  Bidirectional and fully automatic communication with the PPS or ERP system, including master data, order data, status messages and inspection results as well as optional connection to the ARBURG ALS host computer system
• All orders at a glance
  Online monitoring of all inspection orders with individual QM control station, including process monitoring and warning functions and the option of connecting acoustic and visual signaling devices
• Integrated CAD viewer
  Visualization of the stamped drawing characteristics and corresponding value trend when acquiring inspection data using the CAD viewer
• Data acquisition - online, offline, manually or automated
  All modern methods for data input, such as QR codes, NFC tags, barcodes, direct input, mobile or stationary reading and input devices are available.
  The options include, among others:
  • Can be connected to any conventional measuring device
  • Connection of protocol-capable measuring machines such as coordinate measuring machines, scales and multi-point measuring machines as well as internally developed measuring equipment via automatic measurement data import
  • Decentralized or local inspection data acquisition without direct database integration - with inspection order export and import
• Facilitated acquisition & monitoring
  Support for data acquisition via customizable acquisition windows and editing screens and graphical inspection data acquisition with defined corrective measures in case of process violations

Evaluation & Reporting

• Visualization as control chart
  Comprehensive and configurable evaluation planning with visualization as original value, traffic light, histogram, probability network, Xbar/R map, Xbar/s map, median/s map, median/R map, gliding Xbar/s map, gliding Xbar/R map, np map, error collection map, classification map, Pareto analysis, W-network, etc.
• Machine and process capability
  Calculation of the capability indices Pm/Pmk, Pp/Ppk, Cp/Cpk and calculation of intervention limits
• Statistic tools
  Test for trends, RUN and middle-third
• Potential analysis
  Inspection data of a current order can be compared with other matching orders or items
• Measurement data validation using machine learning
  Determining whether measurement data has been manipulated or corrupted by man or machine during test data acquisition. Types of manipulation: the same value is repeated across several measurements, repetition of the same distance between the measured values, the values or the pattern of a good sample are repeated
• Export
  Easy export of measurement data as Excel file, ASCII or DFQ
• Reporting
  The software automatically generates print documents and certificates such as inspection plans, specific test reports in accordance with EN 10204:2004, CoA, labels and more. Individual documents can be easily created and customized.